Extruder Operator

About the Role

As an Extruder Operator at Maverick Pipe at Zekelman Industries, Richmond, KY, this role is responsible for working as part of a production team to operate and maintain extrusion equipment used to manufacture high-quality window parts that meet customer specifications. This position supports efficient production operations by minimizing downtime and waste while maintaining safety and quality standards. This role is ideal for individuals who thrive in a fast-paced manufacturing environment, value teamwork, and take pride in producing quality products.

Shift: 4:30am - 4:30pm

What You’ll Do

• Make and transport wood or plastic crates for finished window parts

• Place parts into crates and label products according to packaging procedures and safe body mechanics

• Perform quality checks on parts and document inspection results

• Identify and report product defects such as sink lines and weaves

• Anticipate material demand by planning and monitoring production lines

• Cut and weigh product samples for quality assurance testing and customer requirements

• Record sold quantities, scrap quantities, line speed, SPC, and O.E.E. data

• Assist with equipment setups and changeovers

• Ensure hoppers and water misters are properly filled and process parameters are maintained

• Clean saws, saw bags, downstream equipment, and extruders while maintaining housekeeping standards

• Adjust extruders to ensure correct product dimensions and weights as needed

• Adjust calibrator blocks, die heats, extruder speed, water flow, and vacuum settings to maintain product quality

• Carry packaging materials to designated production areas

• Push finished product carts to staging areas and preload packaging materials as needed

• Maintain a clean and organized work environment including floors, machines, and surrounding areas

Who You Are

• One or more years of experience in a manufacturing environment

• Familiarity with OSHA safety standards and SPC processes

• Ability to read and understand packaging layouts and manufacturing documentation

• Basic math and reading skills at a 9th-grade level or higher

• Experience using air guns, banders, chop saws, hand tools, calipers, radial arm saws, and related equipment

• Ability to work scheduled shifts, including night shift as required

• Stable work history with strong attendance and dependability

• Strong attention to detail and commitment to quality standards

Physical Abilities

• Lift, carry, push, and pull production materials and finished products as required

• Stand and move throughout the shift in a manufacturing environment

• Perform repetitive manual tasks requiring coordination and stamina

• Work safely around production machinery and moving equipment

What You’ll Get

Maverick Pipe at Zekelman Industries offers competitive compensation and excellent benefits, including low-cost, high-quality medical and dental coverage. In addition, employees have access to a comprehensive total rewards package:

• Competitive Compensation

• Bonus Plan & Profit-Sharing Opportunities

• 401(k) with Company Match

• Comprehensive Health, Dental & Vision Insurance

• Tuition Assistance Program

• Paid Vacation & Holidays

• Employee Loyalty Awards