Fatigue testing technician

JD ID: PSENCEP165 : Technician Fatigue testing

Purpose

The purpose of this position is to conduct activities related to component fatigue testing on test benches for Powertrain products

Responsibilities

Component Testing

Execution of assigned test , monitoring, documentation and release of test protocol as per Trial order from respective domain test engineer

Release domain specific test protocol

Calibration And Maintenance

Organize calibration of test bench and auxiliary sensors as per per-defined guideline. Liaison with contracted agencies and organizes preventive or breakdown maintenance of test rig as necessary and ensures availability of test rig

Bench AMC/PMI/Breakdown/Sensors Calibration reports

Safety/EHS

Cooperation & participates in the definition of new safety concepts related to test rig/Testing; support new/modified Equipment release

Release of test bench meeting Lead development and Safety requirementsStock Keeping & Test Sample

Management and improvements 

Plan spare parts & consumables, stock-keeping of adequate parts, test sample management

Bench availability for projects, Machine utilization, FPY

Ensure utilization of 5S, efficiency improvement ideas, quality

CIP and DLZ improvement ideas

Education

Bachelor degree in Engineering in Mechanical / Automobile [Desirable]

Experience 

1-2 yrs. of experience in the field materials Engineering and materials processing technologies.

Exposure in  R&D is desirable

Knowledge 

Strong theoretical foundation in mechanics, materials and their manufacturing processes

Basics of Powertrain Products and principles of Product Testing

Basic understanding on Engine & Vehicle layout, ECU Control Software, reliability fundamentals (PE001 or Equivalent) (TQ007 or Equivalent)

Competent in operating principles & construction of test bench, sensors, transducers and data acquisition system, and safety regulations

Basic understanding of fuel, lubrication media, hydraulics

Functional Skills

Competent in selection of - fixture, mounting equipment's, sensors as per recommendation

Advance in communication skills, problem solving skill

Competent in operating digital interfaces to machine