IN_RBAI_Process_Specialist_IN

The Process Specialist (Winding/Selective Soldering) is responsible for developing, optimizing, and sustaining manufacturing processes to ensure product quality, efficiency, and cost-effectiveness. The role involves cross-functional coordination with engineering, quality, production, and suppliers to drive continuous improvement and support new product introduction (NPI).

Bachelor’s degree in Mechanical/Electrical 

Key Responsibilities

A. Process Development & Optimization

• Define and implement standardized manufacturing processes for new and existing products
• Ensure process capability (Cp, Cpk) meets internal and customer requirements
• Conduct feasibility studies and support industrialization activities
• Drive process stabilization and continuous improvement initiatives

B. New Product/Process Introduction (NPI)

• Lead process planning for new product launches
• Coordinate with TEF, MSE, and production teams for trial builds and process validation
• Ensure readiness of tooling, fixtures, and documentation before SOP
• Support prototype and pilot builds with necessary process adjustments

C. Change Management

• Evaluate and implement engineering changes (ECNs)
• Ensure proper validation and documentation of process changes
• Align with cross-functional teams before implementation

D. Quality & Compliance

• Ensure adherence to quality standards (PFMEA, Control Plan, Work Instructions)
• Support root cause analysis for process-related issues (e.g., 8D, Fishbone, 5 Why)
• Participate in internal and customer audits

E. Process Monitoring & Data Analysis

• Track process performance KPIs (yield, scrap, cycle time, downtime)
• Analyze data trends and implement corrective/preventive actions
• Support digitalization or automation initiatives where applicable

F. Supplier Coordination

• Collaborate with internal & external suppliers for process development and improvements
• Ensure supplier processes align with internal requirements

 

Key Deliverables

• Stable and capable production processes
• Reduced cycle time, scrap, and rework
• Successful implementation within timelines
• Updated and compliant process documentation
• Continuous improvement project outcomes

Required Competencies

Technical Skills

• Process engineering & manufacturing technologies (Winding/Selective Soldering)
• PFMEA, Control Plan, SPC, Lean & Six Sigma tools
• Root cause analysis methodologies
• Knowledge of automation, tooling, and assembly processes
• Strong problem-solving and analytical thinking

Behavioral Skills

• Cross-functional coordination and communication
• Proactive ownership and accountability
• Structured approach to project execution