Process Engineer – Cable Harness

Position: Process Engineer – Cable Harness Work Location: Mysore Organization: Cyient DLM Limited Industry: Electronics Manufacturing Services (EMS) Job Summary We are seeking a skilled Process Engineer with strong expertise in cable harness manufacturing to support new product development, RFQ execution, and process establishment. The role involves end-to-end responsibility from reviewing customer requirements to defining manufacturing processes, documentation, and continuous improvement. Key Responsibilities Review and analyze customer documents to ensure complete understanding of project scope related to cable harness assemblies. Prepare accurate and error-free Bill of Materials (BOM), including identification of MSD (Moisture Sensitive Devices) and ESD (Electrostatic Discharge) components. Design, develop, and establish internal manufacturing processes with appropriate controls. Conduct First Article Inspection (FAI) validation and release process parameters. Continuously update and improve PFMEA (Process Failure Mode and Effects Analysis). Develop and maintain: Process Flow Charts Process Control Plans PFMEA documents Work Instructions, SOPs, visual aids, and templates Packing instructions Lead and facilitate Cross Functional Team (CFT) discussions for PFMEA. Conduct Design for Manufacturing (DFM) reviews with Process, Quality, and Production teams. Ensure timely release of all engineering documentation (minimum 3 days prior to production build). Manage configuration control and all related engineering activities. Provide technical expertise in cable harness processes including: Cutting Stripping Crimping Connectorization Required Skills & Qualifications Strong process knowledge in cable harness manufacturing (cutting, stripping, crimping, connectorization). Familiarity with First Article Inspection (FAI) requirements as per AS9102 standard. Hands-on experience with engineering documentation, including: Process Flow Charts Process Control Plans PFMEA / FMEA Assembly Instructions SOPs Final Inspection & FQA Checklists Knowledge of Engineering Change Management (ECM) processes. Ability to work cross-functionally with Quality, Production, and Engineering teams. Strong attention to detail and documentation accuracy.